Epoxy Mortar

Epoxy Mortar is widely used for Acid Resistant Bricks & Tiles lining works as Bedding & Jointing Mortar for Tanks, Floor, Drain, Foundation, Chemical Reaction Vessels, and Neutralization Pit etc.

Resistant:

  • It is resistant to Non-Oxidizing Acids, Alkalies, Salt, Detergents, Oils, Greases and some solvents.

Resistant to temperature:

  • 90° C (Max.)

Preparation of Mortar :

  • Epoxy Mortar consists of Resin, Hardner & Mix no.10 Powder. In order to obtain good working consistency, the average mixing ratio as under
  • Epoxy Resin : 100
  • pbw Epoxy Hardner : 10-15
  • pbw Mormix No . : 10
  • Powder : 300 to 350 pbw

This ratio will slightly vary depending upon the temperature and working conditions.

  • All material to be used as per above stated ratio.
  • Take epoxy resin & hardner in mixing pan, stir both the liquid thoroughly before use.
  • After that add Mormix No.10 powder slowly and gradually mix with above liquids.
  • The mixing operation should be continued until a uniform mixture is obtained.

Prepare small batches of Mortar

  • Make sure that all the Mortar is used from the mixing pan before another batch is prepared.

Setting/Curing:

  • The cement plastered surface shall be slightly rough in line & level , dry & clean, free from dust, dirt, grease, oil etc., maintaining required slope etc. as no slope can be adjusted or altered in Acid proof lining works.

Epoxy Mortar cond….

Application :

  • Cashewmor Resin Mortar is a Self-hardening due to its chemical reaction which occurs when the Powder & Resin are mixed together.
  • An initial setting occurs in   10 hrs. at 30°C
  • Final Setting occurs in 24 to 48 hrs. at  30°C
  • Curing time: 7 days at  30°C
  • Please ensure that no water shall be spilled over the bricks lining works before it completely cured.

Setting/Curing:

  • Epoxy Mortar is a Self-hardening due to its chemical reaction which occurs when the Resin, Hardner & Mor Mix No.10 are mixed together.
  • An initial setting occurs in 4 to 5 hrs. at 30oC
  • Final Setting occurs in 24 to 48 hrs. at 30oC
  • Curing time: 7 days at 30oC
  • Please ensure that no water shall be spilled over the brick lining work before it completely cured.

All two components are stored in cool and dry place under the roof until ready to use it original unopened (Sealed) containers.

Mechanical/Physical property:

  • Working time at 30 oC : 20 minute (min)
  • Density of cured mortar : 1.8 to 2.0 gm. per cc
  • Bond strength : 12 Kg./Cm2
  • Compressive Strength : 500 Kg/Cm2
  • Flexural Strength : 150 Kg/Cm2
  • Water Absorption : 1% (Max.)

Equipment Cleaning

  • Equipment & Hand should be cleaned before Epoxy Mortar begins to set, Soap and water is to be used for cleaning the purpose.

Safety:

  • At the time of mixing Or Applying Epoxy mortar wear Protective hand Gloves, Goggles and Mask for protection.

Storage Life :

  • Resin : 12 Months at the temperature 30OC (+2OC)
  • Hardner : 12 Months at the temperature 30OC (+2OC)
  • Powder : 24 Months at the temperature 30OC (+2OC)

All three components are stored in cool and dry place under the roof until ready to use it original unopened (Sealed) containers.

Packing :

  • Epoxy Resin : 30 Kg. in . Plastic Carbo
  • Epoxy Harnder : 30 kg. in . Plastic Carbo
  • Mormix No. 10 : 50 Kg. in Plastic Bag.

Export

  • Packing ( As per customer’s requirement)

All recommendations for use of our products, whether given by us in writing, verbally, or to be implied from the results of tests carried out by us are based on the current state of our knowledge. Although the information contained in this sheet is accurate to the best of our knowledge, no liability can be accepted in respect of such information and no warranty or conditions are intended in respect of the product described as the conditions of application are beyond our control.